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GREASE GUN WITH PRESSURE GAUGE 0  600 BAR  CAT. NO. 32393

DIRECTIONS FOR USE

Attention:  Turn Pressure gauge into correct position before achieving pressure.

1. Open air relief screw item 30 (turn to the left).

2. Turn handle with chain item 27, pull back firmly and lock it on to end cover item 36.

3. Turn barrel item 37 to the left to unscrew it from the gun head item 1.

         (only remove end cover item 36 from empty lubricator for cleaning purposes).

4.  Remove empty grease cartridge and take out red piston seal item 17.

5.  Insert new cartridge as follows:

     a.Remove loose cap of the grease cartridge and press red piston seal item 17 firmly onto the grease (piston seal must be completely inside the cartridge).                 

     b.Push grease cartridge with piston seal in front into barrel item 37.

     c.Remove second cap of grease cartridge(with screw driver or knife)

6. Screw together barrel item 37 and gun head item 1.

7. Pull handle with chain item 27 out of catch and let it slide into cylinder item 37.

8. When grease flows constantly out of the side hole of air release valve item 30, close valve.

9. Check if pressure release screw item 29 is closed.

GUN IS NOW READY FOR USE

To produce pressure

• Connect the hydr. Connector item 34 with grease hose item 35 onto the high pressure nipple.  Take care that nipple is clean.

• Check if pressure release screw item 29 is fully closed.

• Turn pressure gauge item 12 into the required position

• Operate lever item 2 until gauge indicate required pressure

To release pressure

• Turn pressure release screw item 29 to the left and wait until pressure is released.  NEVER unscrew it totally as valve ball item 28 may get lost.

• Grease goes directly back onto barrel item 37.

• Remove the hydr. Connector from the high pressure nipple by tilting it sideways

• Close again the pressure release screw item 29

IMPORTANT:   It is absolutely necessary to follow these instructions, otherwise the hydraulic connector may be damaged.

No grease output

• a) Check if there is grease in cartridge. If handle item 27 can be pulled back without effort i.e. without resistance from spring item 20 then there is still grease in cartridge.  If not, fit new cartridge.

• b) Check for trapped air.  Open air release valve item 30 and operate lever item 2 until air free grease is release.  Close valve.

No pressure

• a) Check that pressure release screw is tight.

• b)Non-return valve item 15 may be dirty.  Pull back handle item 27 and lock chain into end cover item 36.  Unscrew barrel item 37 from head and clean valve item 15.

• NOTE:  Do not use metal tools to clean ball valve seating

Pressure rises and falls immediately

• a) Valve plug item 14 may be dirty or faulty.  To clean or replace valve plug, unscrew barrel item 37 as previously explained and remove rotary coupling item 10 from gun head.  Operate lever item 2 to eject valve plug item 14 and spring item 13.  Clean valve seating in head and clean or replace plug item 14.  Re-assemble rotary coupling item 10 and barrel item 37.

• b) Leakage between hydraulic connector item 34 and flexible hose item 35 may be cured by use of suitable sealant such as Loctite.

Leakage post seal item 6

• This may be due to dirty or damaged seal.  To replace seal item 6 press out pin item 7 and withdraw piston item 5 from gun head item 1

• Remove x-ring seal item 6 taking care not to damage bore.  Carefully fit new x-ring seal and ensure that it is properly seated in groove.

• Re-assemble piston item 5 and pin item 7

To reach a friendly voice, call during our hours of operation:
Monday through Friday, 9 a.m. to 6 p.m. EST
(Eastern Standard Time)

Wood Tech Enterprises
Our website: www.woodtechtooling.com

P.O. Box 2226
Fairview, NC 28730 USA

1-800-TOOLING (866-5464)
Phone: 828-628-4414
Fax: 828-628-4490

Shipping Address:
15 Khristy Scott Lane
Fairview, NC 28730 USA

Copyright © 1998-2008 Wood Tech Enterprises, Inc. All Rights Reserved. Designated trademarks and brands are the property of their respective owners. Wood Tech is not responsible for typographical errors. Prices are subject to change. All prices are in U.S. Dollars.